What is it used for
Residential Construction
Ideal for building walls, partitions, and floors due to their lightweight nature and insulating properties, making homes energy-efficient and comfortable.
Commercial Construction
Used in constructing commercial buildings, providing excellent thermal insulation and reducing the need for additional heating and cooling systems.
Industrial Construction
Suitable for building industrial facilities where thermal efficiency and sound insulation are important.
Dimensions
Length: 600 mm
Width: 200 mm
Height: 100 mm
Volume: 0.012 m³
Weight: Approximately 5-8 kg
What it’s Made From
Cement
The primary binding material, providing strength and durability to the block.
Lime
Used to enhance the block's strength and stability.
Sand
Fine aggregates that provide bulk and structural integrity.
Water
Essential for the hydration process, allowing the cement and lime to bind the sand.
Aluminium Powder
Reacts with lime to form tiny air bubbles, giving the block its lightweight and insulating properties.
Variations
High-Density AAC Block
Description: Denser and stronger, providing enhanced load-bearing capacity.
Applications: Suitable for load-bearing walls and structural elements.
Low-Density AAC Block
Description: Lighter and more insulating, offering superior thermal properties.
Applications: Ideal for non-load-bearing walls and partitions where insulation is key.
Fire-Resistant AAC Block
Description: Enhanced fire resistance, providing additional safety in construction.
Applications: Used in fire-rated walls and partitions to improve building safety.
Installation
Tools Required
Trowel | Spirit level | Tape measure | Rubber mallet | Hand saw
Materials Required
Aerated concrete blocks | Thin-bed mortar | Water | Reinforcement mesh (if needed)
Step-by-Step Guide:
Preparation: Clear the site and lay out the foundation lines.
Mix Mortar: Use a thin-bed mortar mix designed for AAC blocks.
Lay First Course: Start with a mortar bed, place the first row of blocks, and check alignment.
Cut to Size: Use a hand saw to cut blocks to the required size.
Build Up: Continue laying blocks with thin-bed mortar, ensuring each layer is level.
Reinforcement: Add reinforcement mesh if required for additional strength.
Final Checks: Ensure all blocks are properly aligned and joints are filled with mortar.
Technical Specification
Compressive Strength: 2.5-4.0 MPa
Water Absorption: < 35%
Thermal Conductivity: 0.11-0.16 W/mK
Density: 400-700 kg/m³
Certification
BS EN 771-4: British Standard for Autoclaved Aerated Concrete masonry units.
ISO 9001: Quality management systems ensuring consistent product quality.
Purchasing Quantities
Single Units
Perfect for small projects, repairs, or when only a few blocks are needed.
Pallets
Typically sold in bulk, with each pallet containing around 50 to 100 blocks. This option is suitable for medium to large construction projects.
Bundles
Smaller quantities than pallets, often sold in bundles of 10, 20, or 30 blocks, suitable for minor projects or additions.
Environmental Impact
Sustainability Considerations
Production involves lower energy consumption compared to traditional concrete blocks. AAC blocks are recyclable and reduce the overall environmental footprint of construction projects.
Eco-friendly Alternatives
Using recycled materials or fly ash in the production process further enhances the environmental benefits of aerated concrete blocks.
Waste Reduction
Precise planning and ordering minimize waste. Surplus blocks can be crushed and recycled into new blocks.
Energy Efficiency
High thermal insulation properties significantly reduce heating and cooling costs, contributing to overall energy savings in buildings.